How to Build a Motorized Pedal Car

一万二千零八十六

五十一

二十一

关于:丈夫,父亲,木工,

A Walk through guide on how I converted a 1980 Reproduction metal pedal car into an electric power wheels

步骤1:采购零件

我花了100美元才发现这辆踏板车的状况很好

然后我找到了一个不工作的雅马哈猛禽动力轮的零件。免费

The rest was stuff I had around the shop or bought locally for pretty cheap not all build will be the same.

Step 2: Testing the Wiring and Motors

After pulling the entire wiring harness out of my donor power wheels I needed to test why it was not working.

在这一点上,我发现了两个原因

首先,踏板生锈,其中一个销没有接触到开关。

Second they had previously changed the end to use with an after market battery and the splicing was loose in the crimp connector.

After all of this was fixed and bench tested I was able to get Direction (FORWARD)(REVERSE) Speed (HIGH)(LOW)

我添加了一个进展的简短视频

Step 3: Adding the Motor

I have to apologize but I do not have any footage or video of this step.

The process was:

  • 先把原来的踏板车车轴切下来让开。
  • Sliding the solid axle through the motor and welding back into the original configuration
  • 为动力轮电机的塑料轮毂安装一个金属齿轮
  • 将齿轮焊接到位。
  • 焊接几个电机支架

步骤4:高-低接线问题

I made a few simple video of the basics of how the wiring of a power wheels works.

Learning a ton myself in this process and some oversight on my part in the build.

我希望这段视频有助于解释我的问题,以及我是如何在这个版本中完全失去低速档的。

任何问题,请评论,我将很乐意回答任何我能回答的。

第5步:试运行

我把安全带扔在一起,把电池放在座位上,只是为了测试所有的东西是否移动平稳。

第6步:布线和测试安装电池

这里只是一个快速布局的线束,并试图看看多少和其他什么是需要移动电池到前支持。

Step 7: Building Shaping a Floor Pan

所有这些都是定制的构建,使用我手头的工具,这是我能想到的最好的方法。

Using a jigsaw a 4x4 and hammer here is the out come.

步骤8:测试安装高度和地板的最终放置

把我的小弟弟带出来帮我弄个位置的主意。

After checking height I drilled and added hardware.

第9步:覆盖底漆

Step 10: Switch Box

Took some metal bent to a 90 and cut the holes to fit the switches.

设计简单,做工精良,涂成黑色,非常合身。

Step 11: Finishing Touches

在这里,我把安全带拉链用胶水粘好,尽我所能把所有东西都固定好。

我为踏板搭建了一个木制平台,并用热胶将其粘在上面。我不希望这个平台能持续使用或永久固定,但我希望它也可以调节。

第12步:该骑车了!

My little dude as you can see in the steps above is still a bit young.

Ran over to a friends and his girl gave it the maiden ride.

第13步:试驾视频

Step 14: The End

Feel free to ask any questions.

我喜欢正负输入。

如果你喜欢这里看到的东西,请跟我说说Instagram@Handcrafthed-by-Trey。

再次感谢您的光临!

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    21讨论

    没有
    Crazypj公司

    4个月前

    不是每个人都能幸运地找到一个自由的动力轮,但有时确实会出现。我的继女在儿子8~9个月大的时候为他找到了一个,我把它储存起来,一直给电池充电,直到他接近18个月,可以使用它。哈哈,看婴儿“尝试”的照片,我会投赞成票的。

    没有
    想成为贝科吗

    5个月前

    我非常喜欢这个建筑。These cars are poorly designed as someone else pointed out clearly.I even bought one with a plastic body and the kids still weren't strong enough to get it moving.I applaud you because nothing looks cooler than these old-style machines,and you made it more practical.谢谢你详细介绍你的好工作。

    没有
    yrralguthrie

    6 months ago on步骤14

    Well,我换了车里的油,自己洗车,我做了所有其他提到的事情。But I have reasons.Don't trust others to change the oil,can't afford to pay someone,等。I've built my own shop equipment.A great 2" x 48" belt sander/grinder for one.我建它是因为我没有钱买。我已经拥有了所有的部分。Probably saved $800.我想我自己做的东西比作者和回复的人一起做的要多。但可以说,我不是在重新发明轮子。There is no way in my lifetime I can build all that I want to build,so I budget my time.建造能以同样价格买到的东西是浪费时间。

    wjf123,通过对别人的假设,你展现了自己的一些东西。

    琼斯424你在《教科书》中说你的小男孩太小,不能自己开车,但你否认了我关于遥控器的建议。

    jones424 by the time you get to be as old as I am,you'll be budgeting your time better!You're obviously quite capable.

    6条回复
    2
    没有
    Irritable_Badger yrralguthrie

    Reply 6 months ago

    “建造能以同样价格买到的东西是浪费时间的”。

    That's possibly the most shortsighted thing I've read in 2018.这种态度使得工业工程和机械设计行业的每个人都很难找到员工。

    关于如何做某事的知识和做某事的能力是截然不同的,但我雇佣的最优秀的人将这两个要素结合起来,为以前从未遇到的复杂挑战创造解决方案。

    The only way to develop the skills to do something and the ability to tie skills and knowledge together is by doing things.I've yet to meet anyone in the machine design industry who doesn't have endless stories of their successes and failures in projects they've undertaken just for fun.

    猖獗的消费主义是危险的幼稚,destined to fail,没有智力价值,不传授任何技能,只是没有乐趣。

    没有
    琼斯424 Irritable_Badger

    Reply 6 months ago

    我必须同意你所说的一切。基本的学习方法是看事情是如何工作的,我个人从这个构建中学习了一些东西,如果这就是所有的东西,那么很好。

    谢谢你的评论易怒的獾

    没有
    Irritable_Badger 琼斯424

    Reply 6 months ago

    人们有误解学习过程的倾向。People rarely just do something,they're actually combining individual nuggets of knowledge they pick up in the process of countless experiences.If you could look back at a persons life you could see where they actually acquired the knowledge to just do something;即使他们没有意识到。

    这是复杂技术领域的一个大问题。孩子们以机械/电气/材料工程学士学位毕业,但他们不知道如何实际做任何事情。瘀伤,cuts,烧伤和丢弃的工具和设备是人们工具箱中最重要的东西。

    继续努力!

    2
    没有
    琼斯424 yrralguthrie

    Reply 6 months ago

    我不想这么说,但你会觉得自己又老又坏。嘿,如果建造和修改东西不是你的事,那么对你来说更强大。我喜欢它,知道它是真正的一种,我可以感到骄傲。

    希望你今天过得愉快!

    没有
    戴维德341

    6个月前

    Sorry,I find myself more in the camp with yrralguthrie.那些原始的踏板车总是设计得很差(没有足够的空间让有腿部力量的孩子真正踩踏板,转向不稳,top-heavy balance,车轮衬套不良,etc.) and the replicas were no better.I think your effort would have been better spent on refurbishing the free electric Yamaha Raptor which should have been relatively easy to do since you ferreted-out the electrical problems anyhow.Or create a completely new,从猛禽动力传动系统设计得更好的儿童车。

    1 reply
    没有
    琼斯424 戴维德341

    Reply 6 months ago

    给他们自己。这种设计并非完美无缺,也并非注定要如此。这真的是一种类型,如果有人喜欢我,我很乐意分享我的工作。Not only was this how to reuse the electronics and motors but a break down of how it worked and some issues i ran into.这就是我所不看到的,成吨的人跑出来买旧的踏板车只是为了重新利用他们越来越难找到的。因为所有的配件都是滚珠轴承,所以这一个比一些最初的项目要好得多。

    没有
    yrralguthrie

    6 months ago on步骤14

    我知道这是一个构建IT论坛,有些人只是喜欢建筑,但在这个建筑上,我问自己,为什么?
    我刚看了一下亚马逊,一辆电池驱动的儿童车可以卖139.00美元。This one also had a remote control feature so a very small child could be put in it and the parent could control the car.
    And no sharp metal corners to hurt the kid.

    5个答复
    没有
    琼斯424 yrralguthrie

    Reply 6 months ago

    I am not one for ordinary.孩子们从50年代就开始使用脚踏车,所以我不认为这是不安全的,因为我不信任孩子。The remotes are pretty new we all grew up without them so not to focused on that part.

    3
    没有
    WJF213。 琼斯424

    Reply 6 months ago

    这太酷了,任何人都要问“为什么”,反正也不明白答案。据说,我唯一能改变的就是里面的坚果。我会用螺帽,但那是我。继续努力。

    2
    没有
    琼斯424 WJF213。

    Reply 6 months ago

    You are correct on the cap nuts and that is something I can and will prob change these!

    没有
    塞弗伦 yrralguthrie

    Reply 6 months ago

    The builder has already responded,but I'll tag along.为什么我要自己换油?洗车,把马桶上的浮阀换掉,install my own closet organizer,自己烤面包,play the piano (badly),等?

    I can buy any of those things,但我不能接受这些经历,也不能接受创造的快乐和自给自足。

    没有
    yrralguthrie 塞弗伦

    Reply 6 months ago

    ccferfun,我太喜欢建造,but if I want the joy and self-sufficiency of creating,我会在某个时候创建。

    没有
    karlbamforth

    6个月前

    Great job,下一个项目是给爸爸的全尺寸的。

    1 reply
    没有
    琼斯424 karlbamforth

    Reply 6 months ago

    见鬼,是的,现在你让我想到了电动卡丁车。

    没有
    阿托萨

    6个月前

    很酷!Wish I could make one :)