Cable Spool Bench,With Storage

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About: Warthog-faced buffoon.

A bench made from a large cable spool.

Our cable spool duck house (//www.sledutah.com/id/Cable-Spool-Duck-House/) was so much fun that I decided to keep going and build another "tier," which would serve as storage for duck-related items,as well as a bench where one might sit and read aloud to ducks,were one so inclined.

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Step 1: Materials

See myCable Spool Duck House 'iblefor materials and tools.

Two of these half-round bench/cabinets can be made with one four-foot cable spool (if you throw in a few additional pieces of wood).Some hinges and a latch and/or handle are required if one expects the door to behave in a door-like fashion.

Galvanized wood screws holed it all together.

Step 2: Bisecting the Circle

It's easy to make two half-circles out of a circle,unless the circle has a big metal thingy in the middle of it.

Cable spools have heavy-duty metal rings at their hub.These are placed there using advanced space-bending technologies which defy the laws of physics.That might not be entirely correct,I'm just making assumptions because I can't figure out how the heck the magical spool-building elves do it.

In any case,since I wasn't able to teleport the hub out,I ended up cutting right up to the hub using a circular saw.And a hand saw.And a screwdriver and a hammer.

UPDATE:
Instructables user Hoopajoo (who may or may not be a spool-building elf) provided the following tip via the comments on this 'ible:
"The easiest way I've found to dispense with the hub bushing is to place a mechanic's socket of equal size to the bushing and,using a wooden or rubber mallet,drive it through.It can be easily recovered once you cut and remove the top.If such a socket is not available,you can substitute a wooden dowel or board of equal dimensions and use a metal mallet in lieu of the wooden / rubber one."

Step 3: Cut the Slats

The cable spool has fourteen slats that make the "barrel" around which the cable is wrapped.If you grab half of those slats and hack them in half,you end up with fourteen little slats.

Fourteen slats just happen to fit perfectly around the curved perimeter of the half-circle: a cosmically satisfying geometrical phenomenon.

Step 4: Mount the Slats,Add the Door

I drilled pilot holes and used galvanized wood screws to get the slats standing where they belong.Palette wood provided the front/flat side,and the door.

I made the door a quarter inch shorter than the slats to give it room to swing.I added a 2"x2" so the hinges had something more to hold on to,and tied the front bits together with scrap wood for extra strength.

Step 5: Add the Top,Finish.

My shrink ray is on the fritz so I couldn't reduce my size sufficiently to climb inside the structure.Instead,I opted to stick the top on by drilling/screwing from the outside.

Once it was complete,it passed the "sit" test with flying colors,i.e.you can sit on it.

It received the same paint job that its older sibling got,and it was plopped into place.I didn't paint or seal the inside of the box,apart from some minor critter-proofing: plugging a couple of rodent-sized holes in the top.

Of course,this could be placed anywhere for an instant bench,deck box,or whatever.Two could be stacked for weirdly-shaped cabinets,or one could be used as a weirdly-shaped coffee table for weirdly shaped coffee.

That's it,thanks for reading!

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14 Discussions

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AllieT

5 years ago onIntroduction

So cool!Your pumpkin carving was featured in my email,and it led to this--incredibly artistic in so many ways.Thanks,Mike.:) ~Allison T

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agis68

5 years ago onIntroduction

awsome,nice work and perfect presentation.....i will try it for sure!!!

thanks

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Poll

5 years ago onStep 5

Great idea and I love your humour.Warped like mine.

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cw87

5 years ago onIntroduction

Great job!I use one of the 48" spools as a "lazy Susan" for bench-top power tools.With limited space you can stand in one place and with a twist you have access to a bench top drill,a belt/circular sander,a miter saw,and a bench-top band saw.
Your commentary is wonderful.You should write Technical Bullitins

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onemoroni1

5 years ago onStep 5

Now why didn't I think of doing that with my cable spool furniture?

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Hoopajoo

5 years ago onIntroduction

Very nice looking project!It gives me ideas on how to dress up my PVC rain barrel.The easiest way I've found to dispense with the hub bushing is to place a mechanic's socket of equal size to the bushing and,using a wooden or rubber mallet,drive it through.It can be easily recovered once you cut and remove the top.If such a socket is not available,you can substitute a wooden dowel or board of equal dimensions and use a metal mallet in lieu of the wooden / rubber one.Thanks for sharing the awesome project!

1 reply
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valcider

5 years ago onStep 4

Nicely done!I've been looking for similar projects and yours is one of the best!

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klee27x

5 years ago onIntroduction

I like the usage of the severely cupped boards.:) The paint job looks perfect!Did you take the bottom off before you painted it?

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mikecraghead klee27x

Reply 5 years ago onIntroduction

Thanks,but any perceived perfection is an illusion;up close it's far from perfect: the rounded side is mostly out of sight,and the flat edge is more closely scrutinized by ducks than humans...so I didn't mask or anything.Pre-assembly painting would be much cleaner!

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dana-dxb

5 years ago

great result of a good work