Spanish Chair Made With Plywood

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简介:用胶合板制作的西班牙椅子

This project is to recreate the Spanish Chair designed by Børge Mogensen with Plywood and Chrome-tan Leather the original chair is made with solid oak and saddle leather. The chair was launched in 1958 as part of an innovative living space exhibition. I like the form of this easy chair, the legs are straight and geometrical, the leathers are strapped onto the wooden frame, because of the elasticity and suppleness of the leather the chair is very comfortable to sit.

胶合板非常容易使用我不必使用任何大型车间机(CNC磨机,台面锯,刨床,路由器表)来实现所需的饰面。高强度胶合板很容易获得,价格非常合理。

皮革件相当易于制造。重型缝纫机用于缝合厚皮革。使用的硬件在Leatherfraft中非常常见。

这里可以在这里找到更多的皮革oods相关项目

https://www.instagram.com/ys.atelier/

让我们开始做椅子!

用品:

木框

  • 胶合板12mm 5层结构胶合板。
  • 7毫米项目胶合板,外层有漂亮的松树贴纸

Leather Cover

Royal Blue Chrome tan leather 2.0mm thick

  • 粘合皮革/ PU /钢筋1.0毫米厚度尺寸稳定性
  • Micro Fibre Lining
  • 不锈钢皮带扣x 4
  • stainless button head x 6

Step 1: Design the Chair in Fusion 360

我发现了在线主席的设计。没有确切的维度。所以我用融合360来校准尺寸。休息区以35厘米带到地上,使椅子高约70厘米。

The width is about 62cm. I made the legs 8.6cm thick and 3.6cm wide. the 8.6cm is calculated so I can sandwich 0.7mm on both sides and 1.2cm x 6 plywood on the core. the insert cutout can be easily achieved by cutting the plywood front then glue them together.

once I have the design complete. I exported the sketch in dxf. file. and print out them on A4 size paper with tile option.

下一步是切割胶合板。

Step 2: Template

One for the plywood frame

One for the leather cover, print them on paper and trace the shape onto the plywood

第3步:制作前腿(粗糙切割)

为了制作2个前腿,我为核心和4件7mm胶合板为外层切割了36毫米的12毫米胶合板。

胶水2胶合板一起使它们24mm厚36mm宽。总共有6件。

Step 4: Making Front Legs( Assemble)

the middle piece is cut into 3 pieces to leave the void for inserting the arm rest and leather cover frame.

using a drill press remove the slot for the sidebar, 1 for each side.

将两块粘在一起。和木螺钉的预钻孔。

Step 5: Making Back Legs ( Rough Cut)

This step is similar to the front legs.

cut 12 pieces of 36mm wide plywood. glue 2 together to have a total of 6 pieces.

cut the middle part into 3 pieces to leave the slot for the armrest and the frame for the leather seat.

TIP: the design of the chair's leg a semi-circular shape so I used a bandsaw to cut the shape roughly then later on use a sander to shape the curve.

Step 6: Making Back Legs (assemble)

使用钻撞机使槽为侧栏。然后使用文件来平滑边缘。

将两块粘在一起,用于木螺钉的钻孔孔。

毕竟努力工作4条腿完成了!

now let's move on the make the arm rest.

Step 7: Making the Arm Rest

扶手由3层制成。顶部和中间层没有任何孔被切除。底层需要插入前腿的槽。

I used a jigsaw to cut the holes out then glue the 3 pieces together.

最后追踪模板的轮廓然后将所有3个件切在一起!

相当简单。让我们在制作皮革座椅上移动。

第8步:制作皮革框架

皮革框架是倾斜的中间件,将包裹。倾斜的形状使前部略微松动,因此当我坐在椅子上时,皮革边缘不会太时态,不能在腿上留下痕迹。

它是由两个12mm plywood core and 7 mm on both side for a nicer finish.

I made the outside piece in 2 pieces so it doesn't add up the width of the whole thing. the leftover part is marked 36mm wide for the front legs to easily fit in

Step 9: Making Side Bars

There are 3 sidebars

the front legs have a slot for a large bar with the curved top edge

the back legs have two slots for 2 smaller bars with straight edges

两侧有12毫米芯和7毫米。

第10步:打磨和完成零件

I used belt sanders to make the edge flat and smooth. the slots are nice and square.

the foot are round

现在是组装的时间!

第11步:组装西班牙椅架

assemble all the pieces together like a jigsaw puzzle.

我用橡皮锤确保胶合板的条纹和表面上没有凹痕。

once it is assembled. it looks quite sturdy already.

I have sat on the middle bars without any leather it is very strong and a bit low at this point.

让我们看看缠绕皮革后的感觉如何

Step 12: Making the Back Rest Piece

我用这种皇家蓝色皮革,以实现它的柔软性。独自一下,它不够强大,因为座椅,我胶合1mm粘结皮革,可实现尺寸稳定性和强度。我不想让背部成为这种深灰色的颜色,所以我粘上一块天空蓝微纤维。该件采用1200mm x 300mm矩形,带有100mm圆形镂空,为木制框架腾出空间。

Step 13: Making the Leather Seat

这一步类似于后件

测量为1000mm×520mm,在该座椅上的切口是直径小40mm的钻头。

步骤14:制作带子和标签

使用来自大块的碎片我制作了10个标签

用于前部和背带的4 x 24mm皮带带扣标签

6 x 40mm button buckle tabs for the straps underneath the seating.

I used light blue contrast waxed thread for the stitching.

第15步:完成后件

将所有边缘与蜡纹缝合在一起,然后折叠襟翼以使套筒用于后缘。

stitch on the 24mm tabs on to the smaller flap. try it on the frame to make sure it fits nicely.

第16步:完成皮革座椅

Stitch all 8 of the tabs onto the seat piece. the front 2 are 24mm the back 6 are 40mm.

wrap around the frame to make sure they fit nicely.

measure the gap underneath to make the length of the belt acrordingly.

Step 17: Making Belt X5

制作5 500毫米长的皮带

two of them are made with square belt buckle on each end. I included a belt keeper ( the small loop) on each one to make the final assemble neater.

3厚的3个用按钮捕捉。他们可以持有很多重量。使用更经济。标签上的孔必须切片打开一点以适合此按钮捕捉。再次,每个人都要保持皮革饲养员。

第18步:最终组装!

Now is the time to attach all the belt together with the seat piece and back piece.

腰带并没有真正紧紧地缠绕在框架周围,它提供足够的紧张局势以舒适的坐姿。

Now it is complete! and ready to sit on!

第19步:

Plywood Challenge

二等奖
Plywood Challenge

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    3讨论

    0
    heyimamaker

    7天前

    我喜欢在腿上的层压胶合板的外观。

    Nice work!

    0
    scotto

    13 days ago

    Nice job. Your leather work is amazing. I think the plywood would look better with some Danish oil or shellac on it to bring out the plys.

    0
    yueshi

    再回复12天前

    Thank you for the tip. I will apply a layer of clear varnish in the future.