厄运的气体供电搅拌器

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简介:煤矿燃气供电搅拌机

关于:我喜欢做电子,金属加工,木工,修理的东西和各种酷炫的事情:)

我真的很喜欢制作很酷的机器。
One time I was trying to blend some almonds into almond butter. I put them into my cheap 30$ blender and started it. Almonds were blended into pieces, but after about 10 seconds, as the almonds started to thicken, my blender just stopped. And I was without my almonds.

我告诉自己做出一个非常强大的搅拌机。但我没有适当的电动机,所以我遇到了一个燃气动力的想法。它将是强大的,便携,它可以从网格上用来制作煎饼混合物:D

观看此视频,看看它是如何工作的(随意击中按钮):

And here is a video describing the build process:

In this instructable, I will further describe the details of the build.

步骤1:原理e of Operation

我正在寻找1k $ +工业搅拌机的规格,看看是什么让他们变得伟大,我发现了以下内容:

- 强屁股电机

- 强屁股刀片

- big-ass bowl

- 搅拌杯和电机之间的金属耦合器齿轮(廉价使用橡胶)

- 高叶片RPM速度(18k-25k rpm),将所有内容混合到光滑的冰沙中

我想使用2个中风草修剪器引擎来实现这一版本:

- 发动机需要足够强大 - 如此更高的位移更好

- 典型的发动机RPM轴输出I在6-8K rpm的范围内。因此,我需要制作一个传动系统,它将比发动机轴快速旋转切割刀片,否则将融合性能会受到损害

- I need to make a metal chassis that will hold everything together

- 我需要找到一个大碗

- 我需要找到良好的切割刀片

- 我需要找到传输的齿轮

Step 2: The Tools Needed

There are many ways you can make this machine, I have used an angle grinder, a drill, lathe, stick welder, CNC router, 3D printer and a woodworking router.

但会说车床,数控路由器和3D打印机和木工路由器并不严格必要,因为您可以使用更简单的工具制作所需的部件,它只需要更多的时间。

第3步:发动机

正如你在视频中看到的那样,我有一个旧的草地修剪发动机免费。

它糟糕,并且无法正确调整它。我怀疑,作为发动机熏制很多并且没有达到高的RPM,碳炸剂可能是问题。这表明燃料混合物过于富含。

I ordered cheap Chinese clone of the original carb for 14$ from Aliexpress and bolted it on. And the engine now runs as new!

发动机是40cc,足够强大。50CC会更好,但我用了我所拥有的东西。

Step 4: The Bowl

碗是关键部分。

I didn't want to use typical blender bowl, as it doesn't look cool enough for a build like this.

碗需要高大而不是太宽,因此成分不会像很容易地逃跑。所以我搜索了互联网以获得适当的碗。

我不想用玻璃杯,因为汽油发动机产生了很多振动,如果我掉落它,我不希望鞠躬打破。并钻入用于安装刀片的玻璃是困难的。

所以我决定用不锈钢钢。

我有一个二手厨房机器人 - 面团搅拌碗21美元。碗足够高,它具有4.5磅/ 1.2Gal容量,是项目的完美。

Step 5: The Bowl Lid

面团搅拌碗没有盖子,所以我需要制作一个。

我想要一个透明的盖子,所以我可以看到碗里的事情发生了什么。

我使用了1cm厚的丙烯酸片(有机玻璃)和手持式路由器,我雕刻了外形和碗的凹口。来自朋友,我借用一个简单的夹具用路由器制作圆形剪裁

我用自粘附的泡沫胶带在凹口内制作一个简单的密封,所以内在碗里的内侧(大多数)。

步骤6:刀片刀片

I searched the Aliexpress for good and affordable blades and I found these:

https://www.aliexpress.com/item/33052081909.html

和耦合器:

https://www.aliexpress.com/item/32868069523.html

I like them because they are:

- 大,他们在刀片上切割牙齿(适合冰)

- 由金属制成,非常强大

- nice an big bearing
- it also has a metal coupler which will be able to transfer high power without problems.

第7步:修改碗

我需要在碗的底部切开一个孔,以适合可切割刀片。

碗有一个双底,我需要切出刀片的下部底部以适合。

First I tried it with a holesaw, but it was unable to cut stainless steel.

So I cut a few dozen holes around the perimeter and use a dremel to cut it out. After some grinding it came out good enough.

第8步:齿轮

我需要找到将发动机RPM乘以叶片上20 - 25k rpm的齿轮。


并且我需要90度传输,因为发动机轴是水平的。

我来了解使用替换器听到角度磨床的想法。

I found these:

https://www.aliexpress.com/ITEM/32857720778.html.

I like them because:

- 由硬质金属制成,不会迅速磨损

- are to be mounted to the 15mm and 8mm shafts which are easy to find

- i get 90 degree angle

- helical gears are quieter

- 便宜(6美元)

EDIT:
当我测试机器时,我在刀片上测量了41k rpm,这太多了:)我低估了这个小引擎运行的速度:)如果我再次这样做,我会使用发动机,它使用较少的RPM,或者我大致将档位分配降低到1:2。
With having so many RPMs on the blades, the engine is a little bit underpowered for running them when mixing thick mixtures.

第9步:轴和轴承

第10步:轴凹口

I needed to cut the notches in the shaft. In these notches, the pins that will hold the gears are inserted.

步骤11:水平轴

Horizontal shaft attaches to the engine clutch. I used the old grass trimmer flexible shaft as a flexible coupler for the horizontal shaft.

您需要灵活的耦合器,否则轴的丝毫未对准将导致灾难性的故障。

该轴握住大齿轮,该大齿轮用销固定,我也需要由一片不锈钢制成。

步骤12:垂直轴

垂直轴保持碗耦合器元件,它由小齿轮驱动。我在小齿轮顶部切开一个小凹口,在小齿轮上滑过插入轴孔中的销。这确保了轴的电力输送。


齿轮用销固定,固定环和保持环(圆形),其防止其滑动在轴上。

步骤13:完成的传输

传输现在完成。

第14步:3D印刷碗架

I needed to print a custom bowl holding bracket, so the bowl can be locked in place so it does not fly away when mixing.

如果有人想要3D模型:

https://www.thingiverse.com/thing:4598619.

第15步:绘画框架

使用了一些与我的YouTube频道标志匹配的一些漂亮的橙色颜色:)

Step 16: Fuel Tank

对于坦克,我使用了一个随机塑料烧瓶。我在车床上制作了一辆自定义黄铜燃料入口,以连接燃油管线,因为我不愿意从eBay等入口等待几周:)

步骤17:排气偏转器

我有一个问题 - 发动机的排气直接指向Mxing碗。这意味着我将混合的东西将与未燃烧的油溅出并从发动机闻起来。

I used a piece of pre-bent steel tube for deflecting the exhaust gasses away from the mixing bowl. I welded a nut on it and it was screwed in the frame.

它很好!

步骤18:添加杀戮交换机

我添加了一个杀了开关,用于关闭发动机。该发动机只有一个粘贴出来的电线,如果将此电线连接到发动机框架,则禁用点火火花,发动机关闭。

Step 19: Throttle

我在油门电缆上安装了一个简单的球,手动添加节气门输入。没有什么花哨。

最初我想制作一个节气门杆(如船上所见),但它太多了工作,它会阻止我不必要地翻转:D

步骤20:碗盖支架支架

I also made a simple wooden swing arm which holds the lid pressed down with a help of a spring. Otherwise the contents of the bowl would leave the bowl with great speed :)

第21步:厄运的完成搅拌机

这是完成的野兽!

别忘了观看第2部分视频,我做了一些不同的东西混合!

I hope you enjoyed my Instructable! Please vote for it in the make a tool contest!


Thank you!

您可以订阅我的YouTube频道:

http://www.youtube.com/c/jtmakesit.

您也可以在Facebook和Instagram上关注我

https://www.facebook.com/jtmakesit.

https://www.instagram.com/jt_makes_it.

for spoilers on what I am currently working on, behind the scenes and other extras!

PS:., if you REALLY, REALLY liked it, you can also buy me a coffee here, so I will have more energy for future projects :)

https://www.buymeacoffee.com/jtmakesit.

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    59讨论

    0.
    Nikita Maree

    2months ago

    每个人都需要其中一个厨房柜台。草剪裁鸡尾酒和苹果核心酱是不匹配的质量食谱

    伟大的视频,非常娱乐
    (刚订阅)。

    0.
    JT_Makes_It

    回复2个月前

    谢谢!你太棒了!

    0.
    JT_Makes_It

    回复2个月前

    谢谢!:D.

    0.
    _Kamini.

    2months ago

    辉煌的工作和非常好的解释。恭喜:)

    0.
    JT_Makes_It

    回复2个月前

    谢谢!

    2
    Markk9119.

    2months ago

    很好地使用钥匙和键合轴 - 任何DIY的稀有情况。

    关于结构设计的一个评论:Biolomix转子是一个不错的选择,我有这个制造商的搅拌机,它是迄今为止我最喜欢的,恕我直言羞辱过度设计的Gadgetry用于丰富的财富显示(但缺乏一小部分强大的Bilomix搅拌机的实用程序)。那说,你有一个伟大的转子,但是,嗯,老兄!?你忘记了定子!每个搅拌器都考虑了剪切力的物理学,并且当你在抛物线形血管中启动和维持沿2个对称轴的旋转运动时会发生什么。好吧,你会制作一个漩涡。可能是一个很好的一个。但并不别的。
    “你在说什么?一直在吞噬PiñaColadas的几个星期!这些都是混合的!”
    My reply grants you that blending happens, but it only happens at the accelleration regime, when the items at rest in the vessel are moving much slower than the blades. However, everything will accelerate quickly and move at speeds much closer to the rotor in motion. The high speed is what saves the stator-free design from more obvious symptoms in the product, like large chunks which persist after long mixing cycles, but I imagine yours does OK, and the high speed causes enough turbulence to achieve blending.

    我对设计的建议是一个简单的修复,甚至可以在致力于进行测试。使用盖子作为锚点,沿着罐的外壁安装2或4个挡板。你的照片刀片组件下面的耦合,孔沿周边的台阶,用牙齿指向向内,现在只想象4齿90º分开,甚至单肋,像丝网印刷刮刀,一个冲浪板龙骨,一半的冲浪板龙骨,一半桨桨(在房子周围追逐你的情人)。

    理论:当您邀请液体才能比您的液体设计更频繁地访问Scissorhands先生,您将获得其他无法实现的纹理和手机壁破裂剪切力。

    You will bring some sport into pureeing. "honey? come here and check this out!" vuh-rooooM!...

    0.
    JT_Makes_It

    回复2个月前

    谢谢你的巨大评论:)
    是的,这是我第一次做了钥匙轴 - 或任何带齿轮的项目。它比预期更好。
    The rotor is a Chinese copy o Biolomix, but it is very good quality, especially for the price.
    谢谢你对定子的详细说明:)是的,我没有研究混合技术,现在我相信搅拌机会受益。我甚至可以将它们安装到盖子上。也许我会做一些测试。谢谢(你的)信息!

    0.
    Markk9119.

    回复2个月前

    谢谢回复!如果您想要对定子,叶轮或流体动力学或粉末科学的任何设计建议。粉末科学是一件事吗?是的,一个异常无聊的事情,但是附有尾随术语:关键的rathole直径是一只冠军,与玻璃毛孔捆绑在一起。粉末比液体混合更复杂,需要大量的配方,有时料斗需要一个良好的拍打以鼓励正常功能。这是您设计的良好概念测试,可视化野兽1/3装满了需要块状和混合的粉末。现在打开它(在你的脑海中,在慢动作中)你能想象螺旋,因为它旋转,通过接触转移力,因此涉及全部质量?如果是,那么第2部分正在可视化箭头[或奶牛作为同学们始终行走]会费在一个漂亮的环形交叉路口路径中,涉及到中心的访问,涉及到中心的外壳“畜栏”我找到了一些例子来帮助你。各种叶轮似乎令人生畏,但只有少数人看到广泛的用法。 The rushton, as unimposing and illogical looking as it seems, surprisingly is probably the no. 1 choice. It has a good amount of shear and lots of tangential flow [away from the shaft, axial flow is up down, tangential is off to the sides, ideally a good mix of both]. How can you tell what's what by looking at it? If it looks like it could fly a plane or make a boat go fast, axial, if it pushes a big flat surface like the front of a huge truck (we all know those things have bad aerodynamic properties. So think of a truck driving fast and all that air holding it back, and look again at the rushton, as it spins fast, it's like a truck. Tangential, and lots of shear. What is shear? It is the violent ripping action of very fast flow next to no flow, the contact of the 2 is the violent negotiations of forces colliding. This BTW is great blending, you want as much shear as you can design in. Google homogenizer, or high shear mixer disperser. Lightnin mixers offer a lot of learning materials related to mixing.https://store.lightninmixers.com/

    我希望有所帮助。深吸一口气,祝贺自己取得进展,然后在进一步的几个层次进一步发出自己的兴奋,奖励等待着你。

    0.
    JT_Makes_It

    回复2个月前

    Whoa, you surely know a heck of a lot more than me about fluids and "powder" science :D
    Thanks for the extensive reply :) If I will ever need someone who knows stuff about fluids, you are THE man to call! Maybe I will upgrade my blender one day.

    顺便说一下,你有一个伟大的写作风格,你应该写一本书,这将是一个爆炸阅读!

    0.
    约翰3850.

    2months ago

    我从未见过任何燃气发动机或赛车发动机在我的70年的41克里运行
    我在四分之一英里赛道上花了3年,甚至是男子自行车的岛屿低于20k
    Very cool or nice build through.

    0.
    JT_Makes_It

    回复2个月前

    作为@etriker解释,41K RPM在齿轮倍增器之后。
    谢谢你喜欢这个构建!

    0.
    etriker.

    回复2个月前

    Well at least you prove that point that just because one is old doesn't mean you're either smart nor wise. See 'step 13' for the transmission detail to understand how to multiply or reduce engine output RPM to almost whatever you want. Counting the teeth in that picture tells me a ratio of about 4:1. (BTW, I'm older than you... ;~) According to Google avg chainsaw RPM is:
    ""Depending on your saw, the reading should be between 10,000 and14,000 rpm
    这是一个广泛的变化,所以仰望最大值是很重要的
    在进行这次测试之前,你的锯的速度。“”


    0.
    约翰3850.

    回复2个月前

    Thanks and understud

    0.
    AdrianJ10

    2months ago

    也许你从中得到了你的想法:D

    如果增加它是41000rpm - 但是,如果你有一个v8,你可以混合砖。伟大的建设。

    1
    JT_Makes_It

    回复2个月前

    太糟糕了,我无法轻易获得V8引擎:D

    0.
    奥斯特拉克

    2months ago

    令人愉快的荒谬。和精心设计!虽然盖子有时会让我感到忧虑。在任何情况下,我已经订阅了YouTube上的,期待您的下一个设计。

    0.
    JT_Makes_It

    回复2个月前

    Thank you very much!

    0.
    悸动

    2months ago

    这是完全邦克!
    理智警察将在看着你......
    But I love it!

    0.
    JT_Makes_It

    回复2个月前

    谢谢!