Card Stock Trainer Airplane [STEM Plane]

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Introduction: Card Stock Trainer Airplane [STEM Plane]

About: Airplane enthusiast and dream aviator.

This easy-to-build airplane includes two wing shapes in the plans. Additional wings can be created and subjected to experimental testing. The fuselage design allows wings to be removed and replaced in moments.

A 1/2" diameter vinyl thread protector (or thread cap) is used as a nose cap. This is an inexpensive item that is available at hardware stores. A substitute piece could be fashioned from chipboard, but be careful of adversely affecting the plane's center of gravity.

除了鼻子帽,only card stock and chipboard are needed. I use chipboard from food packaging (such as cracker boxes). Some chipboard, such as boxes of cereal, is too thin. Shoebox or mail-stiffener chipboard would be maybe a little too thick, but would work. You can buy 12" x 12" sheets of chipboard at your local arts and crafts store, and that works well. Again, you may need to adjust the center of gravity by sliding the nose cap back or, to move the CG forward, by adding a little clay (or kneaded eraser) in the nose cap to up the weight.

The CG should be behind the leading edge of the wing, about 33% of the chord length.

Supplies:

-Card stock (65 lb.)

-Chipboard (such as a cracker box)

-1/2" diameter vinyl thread protector

-Scissors

-Utility knife or hobby knife

-Metal ruler

-Glue

圣ep 1: Glue Main Pieces

Glue the two side pieces to the sides of the main piece, comprising the fuselage and vertical stabilizer.

圣ep 2: Download and Print

Print or photocopy onto card stock.

圣ep 3: Cut Out the Pieces

Scissors will be your main tool. The blade and ruler are handy for tight corners.

The fuselage pieces need to be traced onto chipboard and then cut out.

圣ep 4: Rudder, Elevator, and Wing

The edge of a ruler is handy for this. Use one hand to clamp the card stock to the ruler, and the other hand to gently establish a slight crease. The elevator should be raised by about 10 degrees, and can be adjusted after test flights. The rudder should be straight.

As explained in the directions, there is a fold at the leading edge of the wing. Fold down and under, and use glue (preferably a glue stick) to bond it to the bottom side of the wing, creating a double layer of card stock.

圣ep 5: Attach the Tailplane

Use a fair amount of glue. Scrape away the excess and allow this to dry for a few minutes before working with it (and the risk of accidentally dislodging it).

圣ep 6: Establish Undercamber and Dihedral

This is another step that is shown in the video.

You can use the edge of a table or even the edge of a hardbound book to establish some undercamber. Place the wing flat, allowing it overhang the edge by a couple of millimeters. Apply some pressure with thumb or fingers, sliding from wingtip to wingtip, and pushing the leading edge downward a bit. Use very light pressure—do not crease the card stock! Slide the wing so it overhangs by another millimeter or two. Apply pressure again. Repeat this until about 1 centimeter past the leading edge had a bit of curve.

建立一个轻微的折痕二面角。圣art with a slight angle. Over time, the crease will lose stiffness and the wingtips will want to rise when the plane is in flight. This can be countered by adding a tiny bead of glue on either side of the wing tab, or adding a strip of paper or clear tape of about 5 cm on the bottom of the wing, crossing the center line.

圣ep 7: Attach the Wing Pull Tabs

These tabs extend forward, past the leading edge of the wing. They help stabilize the dihedral angle and add nose weight.

Use glue and attach the tabs to the centers of the wings. They should taper outward toward the nose. Again, this step is shown in the video.

Two wing shapes are in the plans. If you're going to come up with your own wing designs, try to make them so the median chord is in the same position (relative to the nose of the airplane) as the other wings. This will mean less fiddling with the nose cap to find a good center of gravity.

圣ep 8: Place Wing and Nose Cap

Once everything has dried for ten minutes or so, you can try sliding one of the wings into the fuselage. If everything was done correctly, it will be held by friction. If the slot is too narrow, use some sand paper to widen it. If it is too wide, can add a layer of card stock to the pull tabs to make them thicker.

If desired, use a marker to shade in a ring on the nose cap, giving it the appearance of an engine cowling on an old radial-engine trainer aircraft.

Slide the cap over the nose. This is the primary source of nose weight, so its position will affect the flights of the plane. With the versions I have made, the CG is correct when the cap is on just far enough to grip.

圣ep 9: Flights and Adjustments

Sight down the nose and tail of the plane to check for symmetry. Try to resolve any twists or warps, using a light touch.

Conduct some test flights indoors. Throw the plane straight and level, using just a little force. Try to throw it as consistently as possible. Use the elevator to influence the pitch (nose up or nose down), or try sliding the nose cap a little forward or back to change the CG.

Keep in mind that the nose cap will get pushed back by collisions. Make a little pencil mark on the side of the fuselage, once you've found a good position for it, so you can quickly adjust it after a crash.

Use the rudder to influence the plane's yaw. A tad to the left, and it will tend to go left. A tad the the right, and it will go right.

If the plane is wheeling over to the right or left, and crashing nose first into the ground, it is probably tail heavy. If so, the nose cap needs to be further forward, or you may need to just add some nose weight.

CAUTION! Plane may cause eye injury. Be careful when throwing it. If other people are around, allow a safe distance.

1 Person Made This Project!

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12 Discussions

0
문하민

5 months ago

oh it`s great
amazing I like it

0
zdedesigns

Reply 4 months ago

: )

0
Builder_Boy395

Question5 months ago

What else can you use for the front cap?

0
zdedesigns

Reply 5 months ago

Thanks for your question. You could try making a small cylinder out of chipboard. Or you might find something cylindrical that fits, such as a large marker cap, which you could cut to length and pack with a modeling clay or a kneaded eraser.

0
zdedesigns

Answer 5 months ago

Looks like fun. If I were to try that, I'd do it on a lighter and slighter larger plane.

1
botinabox

5 months ago

** Happy Plane Noises **

Excellent job!

1
zdedesigns

Reply 5 months ago

'Preciated!

3
Gusgonnet

5 months ago

nice airplanes

is the video gone by any chance or is it my computer that doesn't want me to watch it?
thanks

0
zdedesigns

Reply 5 months ago

Thank you!

0
zdedesigns

Reply 5 months ago

Sorry about that! The video got corrupted the first time I uploaded it. Thanks for asking.